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Audited Supplier Commutator Spot Welding Hotstaking Machine
Hotstaking Machine Features:
1. The commutator spot welding machine is used for motor armature rotor commutator hot stacking
2. The commutator hot staking machine is suitable for three shifts continuous production
3. Production efficiency:shift output is about 1500
4. Spot welding machine Loading method: manually loading/unloading
5. Dynamic display the parameter, including the shift output, accumulate output, cycle time,etc., if there is abnormal during production, the HMI will alarm
6. It has production(jog and auto) and commissioning mode
7. The parameter can be saved as per the armature model No., call-out the welding parameter through the Miyachi power source
8. It has welding limit function to remind operator to change the tungsten rod in time
Commutator hotstaking Process:
1. Manually place the armature on the V block, positioning,
2. start the machine,
3. machine clamp the armature,
4. positioning cylinder withdraw,
5. servo motor executes indexing compensation angle,
6. automatically indexing, automatically welding, automatically detecting the welding pressure and do the related treatment,
7. manually take the welded armature away from the V block
Main introduction and parameters:
| Product name | Armature commutator hotstaking machine |
| Loading method: (choose any one from the following three methods) |
1.Manually loading/unloading |
| Indexing method: | servo indexing |
| Commutator type: | hook or riser |
| Wire diameter: | φ0.2mm-φ1.0mm |
| Armature diameter: | φ20mm-φ60mm |
| Stack length: | 10mm-60mm |
| Shaft length: | 50mm-250mm |
| Commutator diameter: | φ10mm-φ40mm |
| Shaft diameter: | φ3mm-φ17mm |
| Commutator hook/riser number: | ≥3 |
| Zero finding method: | manually place armature, cylinder drive one block for positioning |
| Pressure control method: | spring + cylinder + pressure detection |
| Welding head cooling method: | water cooling |
| Parameter setting: | set on the touch screen and power source , Parameter also can be set |
| Power source control method: | close loop feedback, high accuracy , inversion |
| Compressed air pressure: | 4kg/cm2-6kg/cm2 |
| Welding source power: | three phase AC380V±10% 50HZ 40KW |
| Water cooler power: | three phase AC380V±10% 50HZ |
| Machine weight: | 800kg(for reference) |
| Dimension: | 785(L)x 910(W)x 2100(H)mm 3 (for reference) |
Other requirement:
Machine height: 2100mm height from the ground, the gap between machine bottom and ground is 150mm
The armature commutator hotstaking Machine is assembled with safety curtain, double-palm start
The spot welding machine can set safety password on the HMI to avoid wrong operation
Equip with transformer if necessary to control the voltage fluctuation
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .
| Customerized service | 1. Customized product design and manufacturing |
| 2. Customized tranning | |
| 3.Technical suggestions | |
| After-sales service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available | |
|
3. Engineers available to service overseas |
Established in 2010, NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
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