Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution

Product Details
Customization: Available
Voltage: Customized
Warranty: 1 Year
Manufacturer/Factory, Trading Company
Gold Member Since 2013

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  • Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution
  • Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution
  • Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution
  • Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution
  • Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution
  • Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution
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Basic Info.

Model NO.
ND-HPML-ST030
After-sales Service
Overseas Service Center Available
Condition
New
Machine Size
Middle Size
Color
Customized
Type
Fully Automatic
Used for
Hairpin Stator Wire Forming for Automobile Drive M
Transport Package
Ply-Wooden Case
Specification
customized
Trademark
NIDE
Origin
China
HS Code
8479811000
Production Capacity
100 Sets/Year

Product Description

Automatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive Motor

 

Hairpin Stator Forming Machine Process description

 

The main structure includes: wire feeding mechanism, straightening mechanism, punching and paint removal mechanism, wire release mechanism, cutting mechanism, hairpin coil forming mechanism, waste suction mechanism, wiring mechanism, etc.;

Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution 

The hairpin stator forming machine is started manually, and the machine automatically completes material unloading, copper wire straightening, punching and paint removal, fixed-length feeding, 2D forming, cutting, 3D forming, waste suction, stamping and forming, and hair pin collection.

 

Manual loading and unloading of copper wire coils,

Automatic forming by machine,

Manual replacement of molding molds.

 Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution

The hairpin stator winding process is divided into 5 steps:

•Unwinding copper wire from coil, straightening and feeding into the station

•Remove insolation from wire at certain positions

•Cutting wire pieces to certain required lengths

•Bending 2D forms

• Forming 3D shapes with one installed forming die, flexible to exchange for different forms

 

Quality Control of Hairpin Forming Technology

1. Servo wire feeding system, wire feeding  accuracy can meet ≤±0.2mm;
2. The deviation between the U-shaped shape size after forming and the theoretical digital model:  the straightness of the leg is ≤0.2, the crown including R and the contour 20mm below the crown is ≤1;
3. The 2D bending angle  accuracy is ≤0.5°;
4. The breakdown voltage of the U-pin line  is not less than 90% of the copper wire withstand voltage requirement (the withstand voltage value needs to be verified in practice);
5. The U-pin has no abnormal bending, deformation or interweaving;
6. There is no residue at the paint removal, and the thickness is uniform;

 

Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding SolutionAutomatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding SolutionAutomatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding SolutionAutomatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution
Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .

Customerized service 1. Customized product design and manufacturing
2. Customized tranning
3.Technical suggestions
After-sales service 1. Warranty Period: 12 month usually
2. Overseas service center available

3. Engineers available to service overseas


Automatic Hairpin Stator Forming Machine Hairpin Technology Motor Winding Solution
NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.

NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

 

 

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