Fully Automatic Aluminium Rotor Die-Casting Machine Line Solution with 4 Stations

• Die Casting Machine Type: Hot Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Application: Electric Motor Manufacturing
• Material: Aluminum
• Pressure Chamber Structure: Vertical
• Certification: ISO9001
• Model NO.: ND-100TB
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Type: Special Casting
• After-Sales Service: Overseas Service Center Available
• Warranty: 1 Years
• Working Station: 4
• Name: Rotor Die Casting Machine
• Pitch Time: 10-12s/PCS
• Cycle Time: 10s
• Loading: Maunally
• Unloading: by Mechanical Arm
• Cooling Method: Water Cooling
• Dimesion: 1500*1000 *900
• Transport Package: 1 Ply-Wooden Case
• Specification: customized
• Trademark: NIDE
• Origin: China
• Production Capacity: 100 Sets/Year

Product Description

Fully automatic aluminium rotor die-casting line solution

 

The aluminium rotor die-casting line is suitable for casting aluminum of various types of motor rotors, and can realize the integrated production of fully automatic rotors.

 

The aluminium rotor die-casting line is easy to operate. It only takes one day for green hands becoming practician. It takes about 10min to change mould. It is high working efficiency and equipped with 4 aluminium casting stations , 300-500pcs/hour.

 

During die casting, machine will transfer the residual aluminium to the aluminium furnace in time automatically. Since the residual aluminium still has a high temperature. It is saving time, cost and high security. 

 

Aluminium Rotor Die-Casting Line Application

The aluminium rotor die-casting line is suitable motor aluminium rotor manufacturing. Especially suitable for induction motors, brushless motors, synchronous motors, permanent magnet motors, compressors, washing machines, etc.

 

Aluminium Rotor Manufacturing Process

Manually loose lamination weighing→ Putting truss into turntable→ Robot loading→ Into tooling→ Die-casting→ Casted rotor out of tooling→ Putting into integrated machine→ Weighing, marking codes, inspecting and stamping→ Putting into pressing machine→ False shaft pulling out→ Oil spraying→ Pick and load real shaft→ Putting pressure head→ Pressing real shaft→ Taking out pressure head→ Unload rotor to finished box

AluminIum Rotor Die Casting Line Technical Parameters

,Specification
No.	Item	Unit	100T specification
1,Main cylinder:
1	main cylinder mold   lock force	KN	630
2	main cylinder mold   lock travel	mm	400
2,Injecting cylinder:
1	Injecting cylinder   travel	mm	150
2	Injecting cylinder   injecting force	KN	400
3	Injecting force(Min-Max)	KN	70-400
4	capacity	L	25
5	aluminum depot   OD(Max)	mm	100
6	punching head OD(Max)	mm	100
7	aluminum depot   capacity(Max)	kg	2
8	Injection punching   head travel distance	mm	60
9	cycle time	s	15-20
10	Rotor OD	mm	Max 100
11	Rotor stack height	mm	Max 100
3,Motor and pump:
1	Pump motor power	KW	7.5+7.5
2	Divider motor powder	KW	1.5
3	Oil pump (plunger   pump)	L	40Y+40Y
4,Machine dimension:
1	Main frame(L*W*G)	mm	2000*2100*2700
2	assembly of oil tank   and electric appliance(L*W*G)	mm	2100*1500*1500
3	turntable OD	mm	1000
5,Cooling pump specification:
1	Submersible pump   power	KW	1.5
2	Submersible pump rate   of flow	M^3/H	5
3	Submersible pump   water pressure	MPa	0.4
Remark: the max   pressure of this machine is 25Mpa / Submersible pump  power 220/380V Option

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .

Customerized service	1. Customized product design and manufacturing
	2. Customized tranning
	3.Technical suggestions
After-sales service	1. Warranty Period: 12 month usually
	2. Overseas service center available
	3. Engineers available to service overseas

Established in 2010, NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.

NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.