| Die Casting Machine Type: | Hot Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Precision Die Casting |
| Application: | Electric Motor Manufacturing |
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Fully automatic aluminium rotor die-casting line solution
The aluminium rotor die-casting line is suitable for casting aluminum of various types of motor rotors, and can realize the integrated production of fully automatic rotors.
The aluminium rotor die-casting line is easy to operate. It only takes one day for green hands becoming practician. It takes about 10min to change mould. It is high working efficiency and equipped with 4 aluminium casting stations , 300-500pcs/hour.
During die casting, machine will transfer the residual aluminium to the aluminium furnace in time automatically. Since the residual aluminium still has a high temperature. It is saving time, cost and high security.
Aluminium Rotor Die-Casting Line Application
The aluminium rotor die-casting line is suitable motor aluminium rotor manufacturing. Especially suitable for induction motors, brushless motors, synchronous motors, permanent magnet motors, compressors, washing machines, etc.
Aluminium Rotor Manufacturing Process
Manually loose lamination weighing→ Putting truss into turntable→ Robot loading→ Into tooling→ Die-casting→ Casted rotor out of tooling→ Putting into integrated machine→ Weighing, marking codes, inspecting and stamping→ Putting into pressing machine→ False shaft pulling out→ Oil spraying→ Pick and load real shaft→ Putting pressure head→ Pressing real shaft→ Taking out pressure head→ Unload rotor to finished box
| ,Specification | |||
| No. | Item | Unit | 100T specification |
| 1,Main cylinder: | |||
| 1 | main cylinder mold lock force | KN | 630 |
| 2 | main cylinder mold lock travel | mm | 400 |
| 2,Injecting cylinder: | |||
| 1 | Injecting cylinder travel | mm | 150 |
| 2 | Injecting cylinder injecting force | KN | 400 |
| 3 | Injecting force(Min-Max) | KN | 70-400 |
| 4 | capacity | L | 25 |
| 5 | aluminum depot OD(Max) | mm | 100 |
| 6 | punching head OD(Max) | mm | 100 |
| 7 | aluminum depot capacity(Max) | kg | 2 |
| 8 | Injection punching head travel distance | mm | 60 |
| 9 | cycle time | s | 15-20 |
| 10 | Rotor OD | mm | Max 100 |
| 11 | Rotor stack height | mm | Max 100 |
| 3,Motor and pump: | |||
| 1 | Pump motor power | KW | 7.5+7.5 |
| 2 | Divider motor powder | KW | 1.5 |
| 3 | Oil pump (plunger pump) | L | 40Y+40Y |
| 4,Machine dimension: | |||
| 1 | Main frame(L*W*G) | mm | 2000*2100*2700 |
| 2 | assembly of oil tank and electric appliance(L*W*G) | mm | 2100*1500*1500 |
| 3 | turntable OD | mm | 1000 |
| 5,Cooling pump specification: | |||
| 1 | Submersible pump power | KW | 1.5 |
| 2 | Submersible pump rate of flow | M3/H | 5 |
| 3 | Submersible pump water pressure | MPa | 0.4 |
| Remark: the max pressure of this machine is 25Mpa / Submersible pump power 220/380V Option |
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| Customerized service | 1. Customized product design and manufacturing |
| 2. Customized tranning | |
| 3.Technical suggestions | |
| After-sales service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available | |
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3. Engineers available to service overseas |
Established in 2010, NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
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