Automatic double flyers armature Winding Machine
Features:
The automatic armature winding machine is suitable for armature coil winding with three shifts non-stop production
Three type coil winding mode: single slot - single hook, the single slot - double hooks, double layer winding; The armature winder could do twice winding in one slot, four times winding in the two adjacent slots. Total 100 sets parameter can be saved in the HMI as per the armature model No., during winding, the parameter can be dynamic displayed, including shift output, accumulate output, cycle time,etc.
The HMI will automatically alarm if any abnormal happens during production.
Single action, automatic and stepping operation could be switched.
stable swing type fixture, up and down protection mold, protect hooking
automatic wire breaking treatment, can be set to be snap break, there are two sequences: winding firstly then break, break firstly then wind.
Feeding method: cylinder feeding and manual feeding
General technical features :
1.Automatic level:Manually loading/unloading, auto winding.
2.Cycle time:According to the sample
3.Air pressure:0.5-0.7MPa, Voltage:3 phase380V AC±10%,50/60HZ
4.Temperature: -10~40ºC,Humidity:40~90%
5.The device is equipped with three color light tower to indicate the machine status.
6.The equipment adopts the quick tooling change-over design, which can realize quick change-over.
7.Different level password protection.
8.The air supply of all equipment must be connected with the air source processing device to ensure the air source quality. It has Low pressure alarm function.
9.Anti-rust treatment on the surface of equipment parts (blackening, electroplating, painting).
10. The main equipment frame adopts welding frame, the upper side adopts aluminum profile and acrylic glass shape, and the host body color is air conditioner grey (RAL7035).
11.Each operation station is equipped with LED lighting.
12.The equipment has safety protection signs, safety parts are yellow, emergency stop button, operation warning signs.
13.The equipment is controlled by PLC and the touch screen is convenient for debugging.
14.Specification:Hook type commutator, double - flyer winding,High speed heavy duty type
Main specification:
| Product name |
Armature rotor coil winding machine |
| Wire dia: |
¢0.25~¢1mm |
| Armature O.D: |
¢20~¢60 mm |
| Armature stack length: |
10~60 mm |
| Slot type: |
straight slot(No more than 36 slots) |
| Armature slots number: |
Odd, even slot |
| Counting Range: |
0~99999 |
| Commutator diameter: |
¢18~¢40 mm |
| Fly fork speed: |
0~3000 rpm |
| Indexing speed: |
0~3000 rpm |
| Action process: |
Single action, automatic |
| Air pressure : |
4~6 Kg/cm2 |
| Machine power: |
4KW |
| Power supply: |
3phase 380V±10% 50/60 Hz |
| Total weight: |
about 1,180 Kg |
| Dimension: |
2000(length)×1300(width)×1800(height) mm3 |
| Production efficiency: |
800-900set/class(calculated based on 12slots 24hooks, 20turns) |
Main configuration:
1) PLC:MITSUBISHI FX-3U(High-speed type)
2) Interface module:MITSUBISHI(High-speed type)
3) Conversion module:MITSUBISHI
4) Indexing servo motor 750WX1 axis: MITSUBISHI
5) Winding servo motor 1500WX2 axis: MITSUBISHI
6) Relay:OMRON
7) Touch screen:MITSUBISHI(7")
8) Air switch:MITSUBISHI
9) Combined power source LDDY double loop: Made In house
10) Switch:SCHNEIDER
11) Tensioner 10YN:MITSUBISHI(Electronically controlled magnetic powder)
12) Ball bearing:UBC (America brand)
13) Transmission Linear guide:ABBA(Taiwan brand) or Hi-win
14) Winding flyer: new alloy die casting, double shaft dynamic balance adjustment
15) Winding spindle: eliminates the swing structure and can be disassembled and assembled quickly
16) Indexing spindle:Made In house
17) Winding tooling: quick change-over, whole quenching HRC60
18) Enhanced machine body structure
Working plate: 80 mm thickness nodular cast iron, natural aging more than 2 years
Winding transmission base: nodular cast iron, aging 1-1.5 years
Indexing transmission base: ductile iron, aging 1-1.5 years
19) Buffer:AIRTAC
20) Cylinder:SMC
21) Air treatment elements:SMC
22) Magnetic valve :SMC
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .
| Customerized service |
1. Customized product design and manufacturing |
| 2. Customized tranning |
| 3.Technical suggestions |
| After-sales service |
1. Warranty Period: 12 month usually |
| 2. Overseas service center available |
|
3. Engineers available to service overseas |
NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
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