Vertical type Semi-auto Stator Winding Insertion MachineThis stator winding inserting machine could not be more simple in its design and construction, and is perfect for the customer who generally has a variety model number but a low level of motor production.
This machine is specially designed for the motor manufacturers who have different sizes motor and need to change the tooling frequently. The machine could set and save different data for different stators. It could use different motor production and specially good for the single phase and three phase induction motor manufacturers.The tooling change-over time is 20~30 minutes. It only takes 1/4 time comparing the conventional machine.
|Stator stack length||10~200mm|
|Slot number range||8~48 slots|
|Appropriate wire||copper/aluminium wire|
|Tooling traveling distance||Max.110mm|
|Max. Slot filling rate|| 80%|
|Power source||380/50/60Hz 3Kw|
Machine main function and characteristic
The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system.
It is controlled by HMI, and machine can diagnose breakdown automatically.
Both copper wire and aluminium wire are applicable.
Production capacity ≤20s/set (exclude the man-hours for auxiliary work)
Primary qualification rate for copper wire ≥98%, after rework, the rate ≥99.5%
Wire pushing height and stop time can be set in the HIM interface.
The machine has fixed foot and removable wheel.
Wedge should not be damaged, no burr in the surface, no movement or slide.
Wedge should not be damaged, no movement or slide. Copper wire should not be pull away from the paper.
The stator should not be deformation or stator lamination should not be upward.
Variety of application, easy operation.
We have Overseas Service Center.
Machine is controlled by PLC.All the parameter can be set in the touch screen.
It is suitable forstators withdifferent modelnumber and dimension.
The operation and tooling change process is easy.
We could customize machine for our customer as per their requirement.
We directly supply our machines to many countries, like USA, France, Turkey, Iran, India, Brazil, Argentina, Mexico etc.