| Transmission Type: | Flexible |
|---|---|
| Rhythm: | Flow Production Line |
| Automatic Production Line: | Assembly |
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The Automatic induction motor assembly line mainly consists of two parts called as the Stator production line and the Rotor production line. It automatically assemble the rotor, stator and motor components together, it features fast, efficient, easy set-up, user-friendly programming and tooling flexibility.
This automatic motor assemble line is suitable for different type induction motor assembly, such as washing machine motor, fan motor, etc.
Operator needed for this motor stator and rotor production line is far less than other machines or lines. The reduction of labor force will not affect the productivity. With a lower labor cost, and high productivity, this stator line improves the competitiveness for motor manufacturers.
| Product: | Automatic washing machine motor manufacturing assembly line |
| Stator stack range: | stack: 28-53.5mm |
| Capacity efficiency: | The whole line beat ≤ 12 seconds/unit |
| Power supply: | three-phase 440V or 220V, 60Hz |
| Voltage fluctuation: | ±10%, |
| Air pressure: | 0.4-0.7Mpa, |
Loading the lower shell, applying oil, and placing materials on the tray.
Automatically separate the wave gasket, automatically identify single and double sheets; Automatically assemble the wave gasket into the lower shell.
The operator checks whether there is a wave pad in the stator case and presses the stator into the stator case.
Loading the rotor core and shaft, pressing the rotor shaft into the iron core, installing the circlip on the rotor, pressing the bearings at both ends of the rotor, and assembling the rotor assembly to the stator
Rotor E-type circlip arrangement
Loading the upper shell, applying oil, flipping it and assembling it to the stator assembly.
The operator installs motor accessories on the motor, and the operator installs rivets on the stator.
Use servo power to automatically rivet rivets, and monitor the pressure and displacement during the riveting process.
Detect the assembly gap between the motor rotor and stator
Functional tester (test content: insulation resistance test, high voltage test, surge test, voltage reduction test, nominal voltage test)
The pallet lifts and rotates, automatically attaches peel-off labels, and automatically takes out labels and affixes them to the corresponding surface of the motor.
The finished motor is automatically unloaded onto the pallet by the robot.
Our fully automatic motor assemble line is suitable for different type induction motor assembly, BLDC motor assembly, universal electric motor and DC motor assembly, It could automatically assemble the rotor, armature, stator and motor components together . It is used for washing machine motor, fan motor, BLDC motor, DD motor, electric bicycles motor , electric vehicle motor , hub motor, DD BLDC washing machine motor , compressor motor, vacuum cleaner motor, power tool motor, wiper motor, mixer motor, RO pump motor, NEMA motor, DC motor, etc.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .
| Customerized service | 1. Customized product design and manufacturing |
| 2. Customized tranning | |
| 3.Technical suggestions | |
| After-sales service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available | |
|
3. Engineers available to service overseas |
NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
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